Industrial Printing Process Queries, ZQA

Operational Benefits and Supply Chain Impact of EGP

How does Expanded Gamut Printing enhance operational efficiency and simplify the printing supply chain?

Expanded Gamut Printing (EGP) dramatically increases operational efficiency by eliminating the need for frequent wash-ups and ink changes for spot colors, reducing press make-ready time by up to 70%. This direct reduction in non-productive time significantly boosts Overall Equipment Effectiveness (OEE) and allows for longer production runs and job ganging. Consequently, production line productivity sees a substantial improvement.

From a supply chain perspective, EGP removes dependency on the complex logistics of custom spot inks, including delivery scheduling and inventory management. By relying on a fixed set of seven process inks, production planning becomes simpler, more predictable, and cost-effective. This simplification not only reduces logistical costs but also minimizes ink and consumable waste associated with wash-ups, representing a major stride toward more sustainable manufacturing.

Aligned with: FOGRA / IDEAlliance / Esko